Zinc-coated EDM spares are specialized components used in Electrical Discharge Machining (EDM) to enhance performance and longevity. Zinc-coated EDM spares, such as wires and electrodes, undergo electro-galvanization to acquire a thin layer of pure zinc. This coating improves their discharge characteristics and overall performance.
ACE-OEL offers a premium range of EDM wires, including options made from copper, brass, and zinc, tailored for both sinker and wire EDM applications. Our wires are specifically designed for exceptional conductivity and high tensile strength, ensuring outstanding performance in precision cutting tasks. We cater to customers across the Middle East, North Africa, and South Asia, including regions such as the UAE, Saudi Arabia, Egypt, Oman, Nigeria, and Angola.
Product Features
Improved Cutting Speed: Zinc's superior discharge characteristics result in finer, more frequent sparks, enhancing cutting speed.
Enhanced Surface Quality: Produces smoother, more uniform surfaces, especially for intricate cuts.
Increased Wire Life: Higher resistance to corrosion and wear compared to brass or copper, extending longevity.
Versatility: Suitable for cutting complex shapes in materials like steel, aluminum, titanium, carbide, and graphite.
Enhanced Conductivity: Zinc coating improves electrical discharge efficiency, resulting in smoother and more stable cutting.
High Tensile Strength: Designed for demanding applications, ensuring the wire maintains integrity during precision cuts.
Corrosion Resistance: Zinc coating offers protection against oxidation, prolonging the lifespan of EDM components.
Improved Surface Finish: Provides a smoother finish on workpieces, which is beneficial for intricate and detailed parts.
Reduced Wire Consumption: Efficient cutting reduces the overall amount of wire needed per project, optimizing costs.
Applications:
Precision Cutting: Ideal for cutting complex shapes and fine details in metal workpieces.
Mould Making: Used in the production of high-precision molds and dies.
Prototyping: Suitable for creating detailed prototypes and parts.
Industrial Machining: Utilized in industrial settings for creating detailed components and tooling.
Precision Tool & Die Manufacturing: Ideal for creating highly precise tools, dies, and molds.
Aerospace Components: Used in machining complex shapes from high-strength alloys.
Automotive Parts: Ensures high accuracy and smooth finishes in manufacturing components such as gears and engine parts.
Medical Equipment: Utilized for crafting intricate medical tools and devices with strict tolerances.
Electronics Industry: Useful in creating detailed components for electronics, where precision is essential.
Industries:
Specifications:
Material: Zinc-coated brass or copper.
Diameter Range: Common sizes include 0.10 mm, 0.15 mm, 0.20 mm, and 0.25 mm.
Tensile Strength: Ranges from 900 N/mm² to 1100 N/mm², ensuring durability during cutting.
Fracture Resistance: Designed to handle high mechanical stress.
Conductivity: Typically 20-30% IACS (International Annealed Copper Standard).
Vaporization Temperature: Materials with high vaporization points for reliability.
Melting Point: Approximately 419°C (zinc coating) and 1085°C (copper core).
Packaging: Typically supplied on spools of various sizes, depending on machine requirements.
